A good print starts with a well-designed model that is optimized for 3D printing. We've created this design guide to outline some of the minimum features you can expect from Formlabs printers.
Please note: The guidelines below have been developed using
Formlabs Clear resin printing at 100 microns. You may experience slight
variations with other Formlabs resins and other layer heights.
Minimum Supported Wall Thickness
Recommended: 0.4 mm
supported wall is one that is connected to other walls on two or more
sides. A supported wall smaller than 0.4 mm may warp during the peel
Note: Washing Thin Walls
Care should be taken
when washing thin walls, as they may absorb IPA and swell during the
cleaning process, leading to deformation of the part. Minimizing time
immersed in IPA will limit this effect.
Minimum Unsupported Wall Thickness
Recommended: 0.6 mm
unsupported wall is one that is connected to other walls on fewer than
two sides. An unsupported wall that is smaller than 0.6 mm may warp or
detach from the model during printing.
Maximum Unsupported Overhang Length
Recommended: 1.0 mm
overhang refers to a part of the model that sticks out horizontally
parallel to the build platform. Printing such features without supports
is discouraged, as the layers cannot maintain their structure.
Horizontal overhangs will be slightly deformed beyond 1 mm and become
increasingly deformed as the length of the overhang increases. You can
turn on “internal supports” in PreForm to ensure your overhangs are
Minimum Unsupported Overhang Angle
Recommended: 19° from level
(35 mm long × 10 mm wide × 3 mm thick)
The overhang angle refers to the angle from horizontal that the overhang
sticks out. Printing at an angle less than 19° could cause the overhang
to break off the model during the peel process. Rotate your part so
flat surfaces can be held up by supports if they are not already
self-supporting. See the “Print Flat Surfaces at an Angle” section of
our Model Orientation article.
Maximum Horizontal Support Span/Bridge
Recommended: 21 mm
(5 mm width × 3 mm thick)
A span is the distance between two intermediate supports of a structure.
While printing horizontal spans is discouraged, certain geometries
print well. For a 5 mm wide and 3 mm thick beam, spans longer than 21 mm
are likely to fail. Wider beams must be kept shorter to avoid breaking
during the peeling process.
Minimum Vertical-Wire Diameter
Recommended: 0.3 mm (7 mm tall) to 1.5 mm (30 mm tall)
wire is a feature whose length is greater than two times its width. The
ratio is key to printing wires; at 0.3 mm thickness you can print up to
7 mm tall before you start to see waving. 1.5 mm wires can get up to 30
mm tall without defects.
Note: Washing Small Wires
Similar to washing thin
walls, extra care should be taken when washing small wires, as they are
weakened by IPA and can easily be damaged. Minimizing the time the part
is immersed in IPA will limit this effect.
Minimum Embossed Detail
Recommended: 0.1 mm
details are shallow raised features on your model, such as text. Details
smaller than 0.1 mm in thickness and in height may not be visible on
Minimum Engraved Detail
Recommended: 0.4 mm
details are imprinted or recessed features on your model. Details
recessed less than 0.4 mm in thickness and in height may not be visible
because they will be fused with the rest of the model during the print
Recommended: 0.5 mm
the amount of distance needed between two moving parts of a model (e.g.,
the distance between gears or joints). A clearance of less than 0.5 mm
may cause parts to fuse.
Minimum Hole Diameter
Recommended: 0.5 mm
Holes with a diameter less than 0.5 mm in the x, y, and z axes may close off during printing.
Minimum Drain Hole Diameter
Recommended: 3.5 mm diameter
holes are recommended for resin to escape in models that are a fully
enclosed cavity (like a hollow sphere or hollow cylinder printed
directly on the build platform). Without drain holes of at least 3.5 mm
in diameter, the part may trap resin and lead to an explosion of the print.