DLyte PRO 500 High-Capacity Dry Electropolishing System - 8 Holders
DLyte PRO 500 High-Capacity Dry Electropolishing System - 8 Holders
Ships separately by truck and requires a custom shipping charge.
Product Specifications
Product Specifications
Safety, Compliance & Product Documentation
Safety, Compliance & Product Documentation
Technical Data Sheet
Product Description
The DLyte PRO500 delivers exceptional metal surface-finishing results with superior speed and efficiency. Compared to existing technologies, it can achieve processing times up to ten times faster. Exceptional versatility and fast return on investment are made possible by its combination of wide range of material compatibility, multiple workpieces holding system, and high capacity. The DLyte PRO500 is equipped with 8 perimeter spindles, which enables it to handle either a single or multiple work pieces per holder, thereby enhancing its capacity and performance, even when working with large volumes of work pieces.
The technology used in the DLyte PRO 500 uses a precise
blend of axial and planetary turns, vertical movement, and vibration to reduce
friction with electrolyte particles. Independent variable speed and
bidirectional rotation ensure optimal media flow and maximize results.
Its innovative power electronics system features SIC Pulser technology with eight independent high frequency
rectifiers synchronized by optical fiber, delivering up to 360 Amps and 35KW.
This ensures superior surface finishes, homogeneous results, shorter cycle
times, and consistent power delivery.
The holder fixation system uses positive pressure and automatic pneumatic locking to reduce loading times and increase ease of use. Integrated vibration strengthens piece treatment while decreasing holder weight. Intelligent software delivers real-time parameter optimization based on conductivity and temperature control, maintaining electrolyte quality and ensuring consistent, repeatable performance between cycles.
The frame and panels provide easy access to internal components. Eight power units with forced cooling are located on the sides, while the control unit is positioned at the rear. Safety features include a warning light tower, magnetic safety gate system, and light barrier to protect operators during each cycle. The DLyte PRO500 delivers a full spectrum of electrical parameters from low to high frequency with parameter concatenation and asymmetric voltage for diverse materials. Specialized holders and fixtures optimize results for each piece's unique geometry and finishing requirements, ensuring maximum capacity utilization across various applications and sectors. Work bowl, cathode set and holder are not included.
Specifications:
Machine dimensions: (L x W x H) 1,300 x 1,380 x 2,770 mm (approx. 51"x54"x109")
Electrolyte capacity: 250 L
Holder + piece area (x8): Ø200 x 540 mm (approx. 8"x22")
Work piece area (x8): Up to Ø200 x 200 mm (approx. 22"x22")
Work piece weight (x8): 20 kg (work piece + holder) (approx. 44 lbs.)
Machine weight: 1600 kg (3,520 lbs.)
Tank with electrolyte weight: 400 kg (880 lbs.)
Air Pressure: 6 - 7 bar
Air connector: Ø internal 21 mm (approx. 0.827")
Air flow: 1,900 L/min
Air quality: (6:4:4 according to ISO 8573-1)
Distilled Water Supply: Connection diameter 10mm (approx. 0.3937")
Distilled Water Tank: 16 liters
Protection Index Machine: IP20
Protection Index Electric cabinets and peripherals: IP22
Noise Holder vibration OFF (EN ISO 11202): <70 dB
Noise Holder vibration ON (EN ISO 11202): 74 dB (1m); <70 dB (7m)
Important Temperature Information:
Operating: 5°C to 35 °C (approx. 41°F to 95°F)
DLyte PRO500 storage: -10°C to + 70°C (approx. 14°F to 158°F)
Electrolyte storage (see expiration date): 5°C to 40°C (approx. 41°F to 104°F)
Important Electrical Information:
Rated power: from 11,5 KW to 25 KW
Short-circuit breaking capacity (ics): 6 kA
Rated voltage: 400 V~ ± 10% (3P+N+PE)
Frequency: 50 - 60 Hz
Rated current: 35 A
Full load current: 40 A
Grounding connection: TN system
Earth leakage current: > 10 mA (Note Leakage current: 20 mA)
Furthermore: the machine shall be connected to a power line with:
Differential switch: 4P - 40A, 300mA – Type B.
Circuit breaker switch: 4P - 40A, C curve.
The female connector shall meet the IEC 60309 series.
|
LOAD
|
CURRENT
CONSUMPTION
8 HOLDERS |
VOLTAGE
(V)
|
POWER
(W)
|
OTHER
MODULES
CONSUMPTION
(W)
|
MACHINE
POWER CONSUMPTION
(W)
|
|
Low |
80 |
30 |
2400 |
7000 |
9400 |
|
Medium |
200 |
30 |
6000 |
7000 |
13000 |
|
High |
360 |
30 |
10800 |
7000 |
17800 |
|
Max |
360 |
50 |
18000 |
7000 |
25000 |
DLyte's Next-Generation Finishing
Developed by GPAINNOVA, DLyte is the world’s first dry electropolishing system, representing a breakthrough in automated surface finishing for high-value metal components. Trusted by medical, dental, and aerospace manufacturers worldwide, DLyte systems are renowned for their ability to achieve mirror-like finishes while maintaining the strictest dimensional tolerances. Utilizing patented DryLyte® technology, these systems replace traditional liquid electropolishing and labor-intensive manual processes, providing a repeatable, automated solution for complex geometries in cobalt-chrome, titanium, and stainless steel and other specialized alloys including carbide.